Having had the opportunity to work on Luxury stair projects from coast to coast, we have been intrigued by the vast differences in design and construction from one region to another.
The greatest distinction is shop-built versus site-built. Shop-built stairs are typically milled staircases made by companies that specialize in stairs. They design and build custom hardwood staircases in a shop environment, then transport to the jobsite for installation. The term "milled" staircase refers to the fact that the stringers are milled, or routed. The treads and risers are wedged and glue blocked into the stringers. Most milled staircase builders have their roots in the tradition of European joinery and staircase techniques.
The East Coast through Pennsylvania, Ohio, and on to Chicago have the highest concentration of milled staircases. Atlanta, Denver, Seattle, and South Florida have some noted stair specialists as well.
The West Coast and Southwest frequently use masonry stairs over-laid with tile. Since most of this work is done at the job-site, the quality varies greatly from site to site and craftsman to craftsman. Although many of these site-built jobs turn out well, there's always risk.
There are vast areas of the country where stair companies are not located, and therefore milled staircases are not available. Throughout much of the country, staircases are framed at the site with standard framing material, and trim carpenters overlay hardwoods and stair parts to finish the job. This can present any number of problems, from squeaks to joint quality issues. It's never easy to cover up framing with hardwood.
As in most things in life, if quality is what you are after, it's best to find a highly skilled professional who has specific experience with the task at hand.
If you are interested in the finest milled staircase, please contact us with your print or job site information. We are happy to help you — throughout the USA.
Installing throughout the greater Chicago area; Selling anywhere in the world
Designed Stairs
Showroom (by appointment only), Shop, and Offices
1480 E Sixth Street
Sandwich IL 60548
815-786-7600